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Metal Stamping

To meet your special needs to your metal fastening and stamping parts, Gmetal offers Metal Stamping Service for you.

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Metal Stamping Service

Stamping service, also known as metal stamping or sheet metal stamping, is a manufacturing process that involves shaping and forming metal sheets or strips using specialized stamping dies and presses. It is a highly versatile and efficient method used to produce a wide range of metal components with consistent quality and precision.

Gmetal Metal Stamping Service has some advantages:

  • High Precision:With the use of precision tooling and controlled press operations, Gmetal enables to product complex, high-precision components with consistent quality.
  • Efficiency and Cost-effectiveness: Gmetal Equipped with advanced machines, once the stamping dies are set up, the process can produce large volumes of components quickly and consistently.
  • Versatility: Stamping accommodate various metal materials and thicknesses, providing flexibility in component design and production.

 

 

The Benefits of Metal Stamping

Cost-Effective Production: Metal Stamping is a cost-effective manufacturing method, the high-speed operation of stamping presses and the ability to produce multiple parts in a single stroke significantly reduce labor costs and increase production efficiency.

Versatility in Material Selection: Metal Stamping can be performed on a wide range of materials. This versatility allows for the production of stamped components with different properties, strengths, and characteristics to suit specific application requirements.

Material Savings and Efficiency: Metal Stamping optimizes material utilization by nesting multiple parts within a single sheet or strip of material. This minimizes waste and maximizes material efficiency, resulting in cost savings and reduced environmental impact.

Strength and Durability: Stamped components often exhibit excellent strength and durability due to the cold-forming process. The plastic deformation and work-hardening of the metal during stamping increase its mechanical properties, resulting in robust and reliable parts.

Consistency and Repeatability: Once the stamping dies are set up, the process can consistently reproduce identical parts with high accuracy and minimal variation, ensuring quality and reliability in mass production.

Gmetal Advanced Metal Stamping Equippments

High-speed presses: High-speed presses enable fast strokes for high-volume production.

Numerical Control System: CNC (Computer Numerical Control) systems are commonly used to control and program punch presses. They allow precise control of the machine’s movement, speed and power, ensuring accurate and repeatable punching operations.

Automatic Feeding Systems: Automatic feeding systems such as coil feeders and tape feeders are used to feed metal materials into stamping machines. These systems ensure consistent and precise material feeding, reducing set-up time and increasing productivity.

In-die sensors and monitoring systems: In-mold sensors and monitoring systems are used to monitor various parameters during the embossing process, such as e.g. B. force, position, temperature and lubrication. These systems provide real-time feedback to maintain quality and prevent problems.

Quick-Change Tooling System: The quick-change tooling system allows for quick tool setup and quick switching between different punching tasks. They enable efficient production with less downtime.

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CNC Bending is the process is more flexible as negative and positive angles, dimensions, and sequences are all programmable. Gmetal CNC Bending processes different work pieces one-off and as large batches. The automated tool change system eliminates manual setups between batches. It is possible to integrate Gmetal CNC Bending to other processes such as spot welding and clinching.

  • “To be the partner of Gmetal is one of the best choices that we made, the team of Gmetal always try to solve the problem we meet no matter is simple or difficult. The way they service is also suitable for us. “

  • “Our team try to provide the best service to our customers, so that we can coorperate in further. We can answer the questions in time, provide various ideas to the customer and give suggestion when they meet the difficulities which they can not solve by themselves.”

At Gmetal, a leading metal stamping manufacturer, we excel in processing a variety of flat sheet metals like stainless steel, iron, and copper. Our facility is equipped with versatile punch presses and diverse dies, allowing us to handle different material thicknesses with ease. We specialize in custom metal stamps and high-volume production, ensuring flexibility and quality in every project.

Excelling in Production Metal Stamping

Gmetal stands out in the realm of production metal stamping with our investment in automated equipment, complete with vision inspection systems to meticulously check each part. This state-of-the-art automation not only ensures top-notch quality but also curtails labor costs, positioning us as a highly competitive choice in the market.

Our expertise spans a wide array of materials, accommodating thicknesses ranging from 0.3mm – .12mm. Production capacity according to product difficulty degree 100-500 tons per month. Whether your needs are for small batches of 2,000 pieces or massive orders exceeding 20 million, we blend the personalized attention of a boutique operation with the expansive capabilities of a worldwide manufacturer. Our stellar record in punctual deliveries is a point of pride, evidenced by our monthly customer performance reports.

At Gmetal, we don’t just produce stampings; we consider their role in your end product. This comprehensive approach has led us to broaden our services to include laser marking and advanced assembly, offering solutions that reduce your production costs and boost output rates.

With Gmetal, you gain more than an exceptional metal stamping service; you gain a strategic partner committed to enhancing both the quality and efficiency of your products through our innovative approaches and seasoned expertise.

Gmetal’s Guide to Metal Stamping Processes

At Gmetal Metal Products Co., Ltd., we specialize in metal stamping or pressing, where we shape flat metal sheets into precise forms using a press with a tool and die surface. Our meticulous design process ensures that each component meets stringent dimensional tolerances for seamless integration into the final product.

Progressive Die Stamping

Our progressive die stamping process involves several stations, each dedicated to a specific task like cutting, punching, or bending. The metal sheet progresses through these stations, with each action building on the last to produce the final component. This technique is renowned for:

  • High precision and repeatability
  • Swift production timelines
  • Reduced labor costs

Fourslide Stamping

Our fourslide stamping method employs four horizontal tools, ideal for complex cuts and bends, especially in parts requiring 90-degree angles. It’s particularly effective for:

  • Creating versatile, intricate parts
  • Easy adaptation to design changes

Deep Draw Stamping

Deep draw stamping at Gmetal involves pulling a metal sheet into a die and forming it with a punch. This method is frequently used for parts with multiple diameters, and is beneficial for:

  • Producing parts for the telecommunication,Hardware, electronic, and Solar Mounting Facility industries
  • Efficient use of materials, reducing waste

Design Considerations in Stamping

Our stamping process encompasses blanking, bending, and coining:

  • Blanking: We begin by cutting the basic shape, focusing on reducing metal burrs to lower waste and costs.
  • Bending: This phase demands precise material management to prevent deformations and ensure component durability.
  • Coining: The final stage, where we smooth edges and enhance strength, often substituting for deburring and grinding.

At Gmetal, we don’t just stamp metal; we craft precision components adhering to the highest industry standards. Our commitment to quality and customer satisfaction is evident in every product we create.

What is Metal Stamping?

Metal stamping, also known as sheet metal stamping, is a process that involves the use of a stamping press and specialized dies (tooling) to shape sheet metal into a specific design or form. The die, which is the key component in this process, employs various techniques to manipulate the metal until it achieves the desired shape or form.

The term ‘die’ refers to the tooling utilized to produce the final shape of the workpiece. This manufacturing technique is highly efficient for medium to high volume production of metal parts, making it a cost-effective option for various production requirements.

Evolution of Metal Stamping

The history of metal stamping traces its roots back to when stamping irons or hammers were used to form shapes on coins. This technique saw significant advancement with the development of the screw press in the 14th century. In modern times, metal stamping has evolved to incorporate contemporary equipment and processes, enhancing its efficiency and precision.

Techniques in Metal Stamping

Metal stamping is a cost-effective, high-speed, and precise manufacturing process that employs a variety of techniques, including:

  • Blanking

Blanking removes a piece from the primary material to form the desired shape. In this process, the extracted piece itself becomes the final product or ‘blank’, as opposed to being discarded.

  • Punching

Punching involves using a die and punch to cut shapes out of sheet metal. The punch pushes through the material and into the die, removing sections of metal to form the desired shape in the remaining workpiece.

  • Coining

Coining compresses material between a die and a press or punch with extreme force. This process is used to create fine features and tight tolerances on part surfaces.

  • Bending

Bending shapes sheet metal into bent forms, typically in L, U, or V-shapes. This process involves bending the material beyond its yield point around a single axis.

  • Flanging

In flanging, a die and a flanging tool section work together to produce flanges or flares on a workpiece. The flange part of the tooling shapes the material into the desired form.

  • Drawing/Forming

Drawing and forming use compressive force to mold sheet metal into a cavity or to shape it by wrapping the metal over a die’s shape.

  • Embossing

Embossing employs a shaped die and a press to imprint a pattern or design onto the material, creating a raised or recessed relief.

  • Curling

Curling is used to round off sharp edges or to form hollow rings in a design-specific manner. It also enhances the moment of inertia at the curled part of the workpiece.

  • Piercing

Piercing involves creating holes or closed shapes in a workpiece. The removed section is usually discarded, leaving the pierced pattern as the final part.

These techniques can be used individually or in combination, depending on the complexity of the parts required for a project. For instance, a simple bent design might only need bending, while more complex parts may require a combination of techniques like flanging and piercing. The specific needs of a project dictate which metal stamping techniques are most appropriate.

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